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安全检测并剔除金属物

金属污染物的存在可能会造成停工检修或混入最终产品,如何避免?Sesotec金属检测器可有效检测所有金属污染物并提供质量保护,是贴合各类应用的理想解决方案。

我们的金属检测系统可通过感应技术有效识别各类金属物,包括裸露或嵌入产品中的铁、钢、不锈钢等金属以及铝、铜和黄铜等有色金属(参见下方说明)。系统将信号发送到过程控制装置,并与分离装置联动,以全自动方式剔除受污染的产品。检测系统符合IFS、BRC和FSMA等相关标准。 

Sesotec金属检测器可提供有效保护,避免发生设备损坏,停工检修,客户投诉甚至产品召回等事件。40多年来,Sesotec一直专注于污染物和产品检测的研发,专业经验丰富,值得您的信赖!


Sesotec 金属检测器优势:

  • 精准检测磁性/非磁性金属污染物
  • 避免机器发生损坏或停工检修
  • Sesotec是最早研发搭载人工智能技术的金属检测分离系统的制造商之一。
  • 确保产品质量符合所需标准和认证
  • 有效避免客户投诉和产品召回事件
  • 短期内收回设备成本


    广泛的产品范围和个性化选项

    Sesotec 拥有全套领先检测技术,涵盖各类产品、输送和工艺步骤的应用。特殊需要可量身定制,以最佳的个性化解决方案满足客户需求。多年来,我们力行以用户为中心的各行业实践,所积累的丰富经验得以让我们快速透过客户工艺流程制定出最佳检测方案! 

    在设计和研发方面,我们专注于使我们系统的安装、日常操作和清洁尽可能简便快捷。我们的机器和系统均为德国设计和制造,具有超强的机械稳定性和抗干扰性。

    产品示例 Metal Detector INTUITY


    检测系统工作原理 

    基于感应检测技术

    Sesotec 金属检测系统不仅可用于检测铁或磁性材料,系统同时采用电磁感应的发射器/接收器技术,可覆盖用于各类金属的检测。金属检测器在工作过程中产生恒定电磁场,有金属通过时,磁场受到干扰,系统随后会将所检测到的干扰信号标记为金属物。


    数字信号分析

    控制模块的内置软件会对所标记的信号做出分析。由于产品固有导电性可能会改变所标记的信号,分析时,软件须能够将金属污染物与环境或产品本身的干扰有效的加以区分。

    对此,我们的控制系统采用了复杂算法来分析信号和信号的参考值。参考值可以是预设值,也可以在当前操作过程中设定。该方法可防止触发错误报警,并有效识别金属污染物。如果检测到污染物,模块(取决于配置)会向过程控制器发送信号,激活下游剔除装置,通知操作人员,并将事件输入到相关日志中。


    低损耗分离

    按照产品的性质、输送类型及其他参数的不同,对应选择旋转臂、喷嘴、推杆、瓣阀、旋转料斗和伸缩皮带等形式的剔除装置,以安全、自动且几乎不损失物料的方式剔除受污染产品




    查看"污染物检测指南"了解食品行业异物检测的更多详情 



    搭载人工智能技术的金属检测分离系统

    使用THiNK可以更可靠地检测具有较高产品效应的食品(例如,带金属包装的食品和盐分及水分含量高的产品等),从而减少误剔除,避免食物浪费。了解有关THiNK的更多信息



    咨询建议+产品试测

    如有任何疑问或想要索取手册/技术参数表或获得咨询建议,可随时联系我们 !


    我们的技术中心还可为您的产品进行测试,欢迎将产品寄给我们或携产品前来检测。


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    产品类别
     
    内容类型
    almi r5000

    应用案例

    Almi: Food metal detectors inspect flavourings and spices

    Almi, an Austrian company headquartered near Linz, and one of the leading manufacturers of quality flavourings and additives for sausage, meat, ham and fish products, uses Sesotec “Hygienic Design” metal detectors throughout their entire production process.

    marangoni tyre machinery els

    应用案例

    Marangoni installs Sesotec Metal Detectors
    2170 Industrie Lebensmittel Naehr Wuerzmittel thumb400

    应用案例

    Food Metal Detectors for Kalustyan
    starlinger dls

    应用案例

    Machinery protection at Starlinger
    pharmahersteller nasenspray

    应用案例

    Sesotec Convince Manufacturer of Pharmaceutical Packaging
    regeneratverarbeitung gf vs2

    应用案例

    Metal detector allows economic processing of regenerated material
    rapid dual background

    应用案例

    For decades Brückner has been relying on Sesotec metal separators
    180degrees image

    应用案例

    „180 Degrees“ selects Sesotec food metal detector
    huer foods cscan

    应用案例

    Use of metal detectors as a competitive advantage for Huer Foods
    unicon intuity 300dpi 2

    应用案例

    Reflex Nutrition strengthens quality control with Sesotec metal detection systems
    rapid 8000

    应用案例

    Sesotec metal detectors for turkish coffee from egypt
    azo gf

    应用案例

    AZO uses Sesotec metal detectors for food
    protector aptar

    应用案例

    Aptar Relies On Sesotec Metal Separators For Machine Protection
    blutroehrchen

    应用案例

    Sesotec metal separators optimise injection moulding process at leading medical technology company
    rapid pro sense hintergrund

    应用案例

    SABIC chooses Sesotec high performance metal separator
    suzuki india protector

    应用案例

    Metal-free granulate for SUZUKI motorcycle parts
    vinipack protector

    应用案例

    Quality assurance in the plastics industry with Sesotec metal detectors
    rapid vario auf hintergrund

    应用案例

    Production security through machine protection in the plastics industry
    granulat metall blau

    应用案例

    Added value with metal detectors in the plastics industry
    Nudeln

    应用案例

    High scanning sensitivity for all metals at the noodle filling
    x pack 1

    应用案例

    Maximale Produktivität der Spritzgießmaschine ohne Stillstand
    elcon wanner1

    应用案例

    Metal detector protects Wanner granulators from damage
    haspel intuity 1

    应用案例

    Metal detection for the safety and purity of meat products
    gls handee rubber

    应用案例

    Metal Detector for the Quality Inspection of Rubber Mats
    fisch schalentiere

    应用案例

    Detectors protect frozen fish products from metal contamination
    ksb meat

    应用案例

    Safe inline metal detection for fresh and processed meat
    rezyklat2

    应用案例

    Sitraplas: Risk-free recyclate processing

    Separately purchased recyclate often contains various different polymers as well as metal contaminants such as aluminum, brass, and stainless steel. Learn in our Case Study how Sitraplas has solved this problem.

    opc ua sitraplas1

    应用案例

    OPC UA for production without machine downtime

    SITRAPLAS GmbH is a producer of high-performance engineering plastic compounds. Unplanned downtime is a nightmare for every company, but especially for continuous production facilities. When metal separators are networked with plastic processing machines, the flow of information between machines can be monitored.

    mehl getreide

    应用案例

    German metal detection technology for American flour mill

    Pneumatic conveying is common within the milling industry to move large volumes of products. This firm was looking for a metal detection solution to provide enhancements to their food safety initiatives (GFSI) within the challenge of pneumatically conveying the finished product to bulk carriers.

    granulat blau hand

    应用案例

    Machine protection during PVC granulation

    To avoid any metal in the powder, CIPSA wanted to inspect the PVC compounds before they enter the pelletizer. This was to protect the extruder screw from damage and avoid expensive production stops.

    protector bulgaria

    应用案例

    How a metal separator saved this plastics manufacturer 75% in maintenance costs and increased output by 20%
    While processing virgin glass-filled material together with regrind, the same problem was coming up up over and over again. Metal inclusions were clogging the hot runners of the molds, leading to as many as 10 emergency stops and 2 to 3 costly repairs per month. After careful consideration of the production environment and manufacturing specifications, the metal detection system PROTECTOR 40 was installed along with the magnet system SAFEMAG at the feed hopper of the injection molding machine.
    gebaeck backwelt pilz

    应用案例

    Safe bread and rolls from the Austrian Waldviertel

    The Backwelt Pilz produces pre-baked and pre-cooked deep-frozen baked goods, for the food retail trade, petrol station shops and system gastronomy. In order to ensure that bread and rolls are absolutely free of foreign bodies, the Backwelt Pilz decided, in addition to the existing metal detectors, also to install RAYCON D+ X-ray inspection equipment for packaged products.

    food broschuere

    行业手册

    Product Purity. Optimal contaminant detection in the food industry.
    fleischkatalog

    行业手册

    Product Inspection in the Meat Industry

    Brochure about the production and processing of meat products.

    preview economy meets ecology

    行业手册

    Optimum Productivity in the Plastics Industry
    all about pet brochure

    行业手册

    All about PET
    rapid vario fs

    产品手册

    RAPID VARIO-FS

    Metal separator for freefall applications with turnable separation unit

    rapid pro sense

    产品手册

    RAPID PRO-SENSE

    High-performance metal separator for free-fall applications

    rapid dual background

    产品手册

    RAPID DUAL

    Metal separator for free-fall applications

    rapid 8000

    产品手册

    RAPID 8000

    Metal separator for free-fall applications

    rapid 6000

    产品手册

    RAPID 6000

    Metal separator for free-fall applications

    rapid 5000

    产品手册

    RAPID 5000

    Metal separator for free-fall applications

    rapid 4000

    产品手册

    RAPID 4000

    Metal separator for free-fall applications

    protector primus

    产品手册

    PROTECTOR

    Metal separator for extruders, injection-moulding and blow-moulding machines

    protector mf

    产品手册

    PROTECTOR MF

    Metal separator for extruders, injection-moulding and blow-moulding machines

    liquiscan vf 2

    产品手册

    LIQUISCAN VF+

    Metal separator for filler applications

    liquiscan pl

    产品手册

    LIQUISCAN PL

    Metal separator for pumped products

    Intuity

    产品手册

    INTUITY

    Metal detector for installation in conveyor belts

    gls

    产品手册

    GLS

    Metal detector to analyse bulk materials on conveyor belts

    gf p

    产品手册

    GF

    Metal separator for pneumatic conveyor pipes

    gf 4000 1

    产品手册

    GF 4000

    Metal separator for pneumatic conveyor pipes in the food industry

    els primus

    产品手册

    ELS

    Plate type metal detector forinstallation in conveyor belts and material chutes

    c scan ghf

    产品手册

    C-SCAN GHF

    Metal detector for installation in conveyor belts

    C Scan D L S

    产品手册

    C-SCAN DLS

    Splitable metal detector for installation on conveyor belts and material chutes

    elcon

    产品手册

    ELCON

     Metal detector for installation on conveyor belts and material chutes

    unicon intuity 300dpi 2

    产品手册

    UNICON+

    Metal detection system forconveyor belt applications

    varicon plus intuity

    产品手册

    VARICON+

    Metal detection system forconveyor belt applications

    Varicon compact

    产品手册

    VARICON COMPACT

    Compact metal detection system with conveyor belt for the inspection of piece goods

    rapid compact sesotec web 1000x650

    产品手册

    RAPID COMPACT

    Metal separator for free-fall applications

    rapid pro sense 6

    产品手册

    RAPID PRO-SENSE 6

    High-performance metal separator for resin and compound manufacturers

    Sesotec现场活动!-近期参展预告